Small Engine Manual

Lawn mower won't start: what to check, in order

Most push mowers that won't start have old fuel, a dirty plug or a gummed-up carburetor. Check the cheap and quick things first, in this order.

Step by step

Checks in order

Safety Pull the wire off the spark plug before you touch the blade or reach under the deck. Wait for the blade to stop completely first.

Checks in order: steps
01Look in the tank. If the fuel is more than a month or two old, or smells like varnish, drain it and refill with fresh unleaded (no more than 10% ethanol).Toro calls old fuel the leading cause of hard starting.
02Hold the blade control bar against the handle while you pull. Most mowers won't make spark with the bar released.Never tie the bar down to test.
03Use the right starting method for your engine: press the primer 3 times on a Briggs 500E, just pull on ReadyStart and Honda auto-choke engines, set the choke on manual-choke engines.See your engine page.
04Pull the spark plug. If it is wet with fuel, the engine is flooded: dry it, refit it, and try again with the choke off.
05If the plug is black, worn or oily, fit a new one gapped to your engine's spec (table below).
06Check the air filter. A blocked filter can stop a small engine from starting.
07Still nothing with fresh fuel and a good plug? Clean the carburetor float bowl and main jet.See clean a mower carburetor.
08If the pull cord won't turn the engine, something is jamming the blade. Pull the plug wire, tip the mower, and clear the deck.Check for a bent blade while you are there.

Plug and starting method by engine

Open the engine or model page for the full parts list.

EngineSpark plugGapStarting
Briggs 500E / 550E (09P)6920510.020 in500E: prime 3 times. 550EX: just pull
Briggs 625EXi (093J)6920510.020 inReadyStart: just pull
Briggs 725EXi (104M)5940560.030 inReadyStart: just pull
Honda GCV160NGK BPR5ES0.70–0.80 mmDepends on type: choke or auto choke
Honda GCV170NGK BPR5ES0.70–0.80 mmAuto choke on HRN216: just pull
Honda GCV190NGK BPR5ES0.70–0.80 mmDepends on type

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